Your Metal Finishing Solution

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Meet our Customer

Time isn’t always on our customer’s side. When their customer approaches them with a large scale product that’s quickly going to market, they do whatever they can to accommodate. They seek a partner they can trust, who can match their fast delivery without sacrificing quality or value. Enter Advanced Surface Technologies.

 

Obstacle

Our customer came looking for a cost-effective solution for plating a small hinge that was critical to a new product. Time was short and quantities needed were high. The hinge itself was pretty small, measuring 1” long with an outside diameter of 3/8” and an inside diameter of 3/16”. This MIM part required electroless nickel with PTFE to provide lubrication and prevent corrosion. The obstacle was getting enough coating on the inside diameter so the part would stand up to a 300,000 cycle test before going to market.

 

Up for the Challenge

For this MIM alloy we developed a new cleaning, preparation and activation process to bond a hard, dense deposit to the I.D. In fact, we put an electrical current on the parts while in the electroless nickel plating tank to excite the surface to allow the nickel deposit to develop. Since the results had to be repeatable in large quantities, we plated thousands of components during an extensive testing phase. In the end, we established a reliable process that produced great parts for this customer and for many other customers as well.

 

Impact

Creating a new process sometimes means failing multiple times before you succeed. We were determined to figure this one out and we did—quickly. Our customer was able to deliver a viable working solution to their customer on-time and on-budget.

 

“Our experience and expertise allowed us to not only
maintain focus but be at the forefront of a process around
electroless nickel that would become an industry standard.”

—Don Ytterberg, CEO, Advanced Surface Technologies

 

Do you have a specific project in mind? Please contact us to find out how we can assist you starting from the designing stage to make your product even better and more cost efficient.

Case Studies

Working with AST from the design stage of a project brings remarkable results with even the most technical needs. Read some of these examples to find out how we work with you to creating amazing solutions.

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